Process

We source high-grade raw materials exclusively from reliable, certified suppliers, ensuring they meet all industry-specific standards and mechanical requirements.

• - Supplier audits and quality checks
• - Material traceability documentation
• - Compliance with ASTM and equivalent specifications

The raw material is cut, cleaned, and then heated to precise forging temperatures using advanced induction heaters. This ensures material pliability and reduces internal stress during forging.

• - Controlled heating cycles

• - Optimal temperature range monitoring

• - Energy-efficient pre-heating systems

The heated material is shaped using our 1000 Tonne mechanical press, delivering consistent force and accuracy. Over the next 5 years, production will scale with two additional 1000 Tonne and one 1600 Tonne hydraulic press.

• - Close-die hot forging technique

• - Strict control over deformation rates

• - Multiple hammer/press setups for varying product sizes

After forging, each component undergoes finishing operations such as trimming, sizing, and surface refinement to achieve final dimensional and surface specifications.

• - Automated trimming presses

• - Calibrated sizing fixtures

• - Surface cleaning and deburring

Our quality control process is fully integrated into every production stage, ensuring each component meets or exceeds customer expectations.

In-House Testing

Every batch undergoes multi-level inspections for structural and dimensional integrity.

Dimensional Accuracy

Precision tools and gauges verify tolerances to industry specifications.

Material Integrity

We use non-destructive testing methods like ultrasonic testing to check for internal flaws or inconsistencies.

Surface Quality

Visual and instrumental checks confirm surface smoothness, consistency, and the absence of cracks or porosity.

Traceability & Documentation

All inspection data is recorded and linked with each production batch, ensuring full traceability and transparency.